LED batten light silicone glue application done by automatic glue dispenser
Machine Description
The integration of automatic glue dispensers in the manufacturing of LED batten lights has revolutionized the assembly process, enhancing precision, efficiency, and product reliability. Batten lights, characterized by their sleek, linear design and widespread use in commercial, industrial, and residential settings, require robust sealing to ensure durability, water resistance, and protection against environmental factors. Silicone glue plays a critical role in bonding components, sealing joints, and securing diffusers or lenses. Traditional manual application methods, however, often result in inconsistencies, material waste, and higher labor costs. This is where automated glue dispensing systems deliver transformative value.
Equipped with programmable robotic arms and precision nozzles, automatic glue dispensers ensure uniform silicone application along the elongated structure of batten lights. Advanced systems leverage cnc-guided technology to adjust dispensing paths in real time, accommodating variations in light housing dimensions or assembly line positioning. Parameters such as glue flow rate, bead thickness are digitally controlled, eliminating human error and achieving repeatable results. For batten lights, which often feature aluminum or polycarbonate housings, this precision is vital to maintaining IP ratings (e.g., IP65/IP66) by creating seamless, airtight seals around edges and electrical compartments.
Moreover, automation drastically improves production scalability. A single automatic dispenser can handle high-volume batches of batten lights without compromising speed or quality, reducing cycle times by up to 50% compared to manual processes. The systems also minimize silicone waste through optimized material usage, cutting costs and supporting sustainability goals. Compatibility with varying silicone viscosities ensures adaptability to different batten light designs, from slim-profile fixtures to heavy-duty industrial models.
By adopting automated glue dispensers, manufacturers achieve superior product consistency, reduce defect rates, and meet stringent industry standards for LED lighting. This technology not only future-proofs production lines but also aligns with the growing demand for energy-efficient, long-lasting batten lights in smart buildings and IoT-enabled environments. Ultimately, automation elevates both the performance and manufacturability of modern LED batten lighting systems.
Machine Features
- Floor stand design with wide working range(1200*800MM), suitable for big size work-piece;
- Equipped hand programming controller, easy to learn and operate;
- The instructions can be copied and arrayed;
- Equipped industrial PLC controller, for different glue with different settings ensure the best performance;
- Glue flow is stable without leakage and drawing.
Technical Parameters
| model | HTD-1280 |
| MCU | 3 axis movement controller |
| programming | teaching programming |
| drive mode | Precise Stepping Motor+ Synchronous Belt+ Linear Guide-way |
| Working Range(X*Y*Z) | 1200*800*100mm |
| Max Moving Speed | MAX 500mm/sec |
| Repeat Accuracy | ±0.02mm |
| Program Memory Capacity | Program Memory Capacity |
| Working Power | AC220V/50～60Hz/150W |
| Working Air Pressure | 0.4 ~ 0.6Mpa(no condensation) |
| Working Temperature and Humidity | Temperature: 0 ~ 40℃ Humidity:20 ~ 90% |
Glue applicable
300ml package silicone or 2600ml package silicone
Machine Details
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LED Batten Light Automatic Glue Dispenser 3 Axis CNC Glue Dispenser 50Hz - 60Hz Images
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