2X4 back-lit panel light automatic on-line screw locking machine with high capacity
Machine Description
The 2X4 Back-Lit Panel Light Automatic On-Line Screw Locking Machine represents a breakthrough in industrial automation, specifically designed to enhance the efficiency and precision of assembling back-lit panel lights. This advanced system integrates on-line screw locking technology, enabling seamless integration into high-speed production lines while ensuring superior quality and operational reliability.
The core advantage of the on-line screw locking mechanism lies in its ability to perform real-time screw fastening during continuous production workflows. Unlike traditional methods that require manual intervention or offline processing, this machine automates screw insertion, alignment, and tightening in a single synchronized operation. Equipped with high-precision torque control systems, it guarantees consistent screw depth and tightening force, eliminating human error and reducing the risk of product defects such as loose screws or over-tightening. This ensures uniform structural integrity and longevity of the back-lit panels, critical for applications in commercial lighting, signage, and architectural displays.
Additionally, the machine’s on-line capability minimizes production downtime. It operates in tandem with conveyor systems, maintaining uninterrupted workflow speeds, significantly boosting throughput. The integration of smart sensors and real-time feedback mechanisms allows instant detection of misaligned screws or feeding errors, triggering automatic corrections without halting the line. This feature not only enhances productivity but also reduces material waste and labor costs.
Furthermore, the system’s modular design supports compatibility with various panel sizes and screw specifications, offering flexibility for diverse manufacturing needs. By combining speed, precision, and adaptability, the 2X4 Back-Lit Panel Light Automatic On-Line Screw Locking Machine sets a new standard in industrial automation, empowering manufacturers to achieve higher output quality and scalability in competitive markets.
Machine Features
- Automatic feeding screw, automatic locking, avoid second pollution of hand touch on screw
- Screw loosing, miss locking sensor available to guarantee screw locking accuracy and efficiency
- Screw locking speed 1.5-2.0s/screw, locking speed is stable. Machine can keep long time working
- With high capability, easy to change program for different product
- Equipped with four Z-axis, four screw feeding device to get higher screw locking speed
Technical Parameters
| Model | ZDL-1200 |
| Main control unit | Movement control board |
| programming | touch screen and handhold programmer |
| drive mode | precise servo motor/stepping motor+linear guideway |
| maximum working range | 620*620mm |
| positioning accuracy | ±0.1mm |
| working power | AC220V/50～60Hz/ 3800W |
| working air pressure | 0.4 ~ 0.6Mpa(no moist) |
| temperature and humidity | temperature:0 ~ 40℃ humidity:20 ~ 90% |
Machine Details
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220V Automatic Screw Locking Machine 0.4Mpa - 0.6Mpa Auto Screw Machine Images
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